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Why Should You Choose Aluminium Honeycomb Panels over Solid Aluminium Panels?

The choice of cladding material serves a pivotal role in determining the success and longevity of any project. With the plenitude of choice of building materials around, selecting the right option for a specified project needs proper understanding about the materials. Often enough, there is muddling between choosing Aluminium honeycomb panels and traditional aluminium panels. However, there are several factors that come into play while choosing between the both – each bearing significant implications for the overall outcome of the structure. Let’s delve into the distinguishing features of both options to help you make an informed decision.

Nexcomb – Aluminium Honeycomb Panels: The Future of Structural Integrity

Nexcomb stands out as a revolutionary solution in the domain of building materials, offering unparalleled advantages over conventional Aluminium panels. To simply answer what is aluminium honeycomb panel, it is a composite material featuring a core structure inspired by natural hexagonal honeycombs. This design choice imbues the panel with exceptional lightweight properties while maintaining high stiffness and stability compared to similar-volume materials. With a thickness of 10mm and top and bottom coils measuring 0.7mm, Nexcomb boasts a honeycomb core cell size of 6mm, resulting in a weight of just 5.2 Kg per Sqm. This lightweight composition translates to reduced transportation and labour costs, making it an economically viable choice for architects and builders alike.

Read also: 7 Advantages of Using Aluminium Honeycomb Panels

Moreover, the rigidity of Nexcomb panels and Honeycomb Core is exceptionally high, providing structural stability without the need for extensive back support aluminium. If you are wondering what is aluminium honeycomb used for, this is a new-age cladding material, which are best used in floors, roofs, doors, partitions, facades, working surfaces for automatic machines, clean rooms, elevators and for all products which require an optimal stiffness-to-weight-ratio. The larger panel sizes further contribute to ease of installation, with fabrication completed at the factory, eliminating the need for on-site fabrication. As a result, fabrication and installation costs are significantly lower compared to traditional Aluminium panels, and the process is completed at a much faster pace.

Adding to it, Nexcomb panels offer minimal deflection, ensuring structural integrity over time. With no specialized team required for installation, and the fabrication process being carried out in a controlled factory environment, the likelihood of human error is substantially reduced. Nexcomb and Aluminium Honeycomb Core i.e. Nexcore emerges as a reliable and cost-effective solution, poised to revolutionize the landscape of architectural design.

Solid Aluminium Panels: A Conventional Choice with Limitations

In contrast, traditional Solid Aluminium Panels present a different set of characteristics that warrant consideration. Typically measuring 3mm in thickness and weighing 8.16 Kg per Sqm, Aluminium panels entail higher transportation and labour costs due to their heavier weight. The lower rigidity of these panels necessitates greater use of back support aluminium, adding to both material and labour expenses.

Furthermore, the smaller panel sizes of Aluminium panels pose challenges during installation, with specialized machinery and skilled labour required for fabrication. As a result, both fabrication and installation costs escalate, making Aluminium panels a less economical choice compared to Nexcomb. Moreover, the inherent deflection tendencies of Aluminium panels increase the risk of structural instability over time. The reliance on on-site fabrication further heightens the potential for human error, leading to inconsistencies in the final product. While Aluminium panels have long been a staple in the construction industry, their limitations in terms of cost, rigidity, and fabrication complexity underscore the need for alternative solutions such as Nexcomb – Aluminium Honeycomb Panels.

AspectNexcombAluminium Panels
Weight5.2 Kg per Sqm8.16 Kg per Sqm
Core MaterialHoneycombN/A (Solid)
RigidityExceptionally highLower
Transportation CostsReducedHigher
Labour CostsReducedHigher
FabricationFactory-fabricatedOn-site fabrication
InstallationEasier due to larger panel sizesRequires specialized machinery
Structural StabilityMinimal deflectionPotential for higher deflection
Human ErrorReduced due to controlled processPotential for fabrication errors
Cost-effectivenessEconomically viableLess economical

Varying requirements – project basis

In the quest for optimal building materials, the choice between Aluminium honeycomb panels and traditional Aluminium panels hinges on a multitude of factors, each with profound implications for cost, durability, and structural integrity. While Aluminium panels have served as a conventional option for decades, Nexcomb Honeycomb Sheet emerges as a new-age alternative, offering superior rigidity, lower costs, and enhanced fabrication efficiency. As architects and builders navigate the complexities of modern construction projects, the adoption of innovative solutions like Nexcomb heralds a new era of efficiency and sustainability in architectural design.

Read also: How to Choose a High-quality Aluminium Honeycomb Panels

What is an advantage of honeycomb structure?

The biggest advantage is the compressive strength of these panels. With increased strength and stability, aluminium honeycomb provides a more consistent, greater strength throughout the whole panel. The lightweight properties can reduce the cost of transport and potentially the amount of labour required. Last but not the least, the ease of installation makes it a fabricator’s delight!

If you are interested in knowing more about the honeycomb aluminium panels and how Nexcomb is coming up as a trusted, new-age material in cladding, reach out 1800 102 0407 (toll-free). To know about the Nexcomb Aluminium Honeycomb Panel price from the house of Aludecor please send us an enquiry.

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We are a bunch of enthusiastic Aludecorians with a passion for constant innovation. Supporters of everything new and innovative, we are always on the lookout for the latest developments concerning the architectural fraternity.


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