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Beyond our remarkable standard offerings, we take immense pride in extending our custom manufacturing capabilities for Honeycomb Panels. Aludecor’s comprehensive suite of services encompasses not only the production of these panels but also encompasses design, testing, and prototyping support to bring your envisioned composite sandwich structure to life.
The structural form of the honeycomb cells draws inspiration from the intricate geometry found in bee colonies and their hive cells. This design is based on the hexagonal shape, renowned in nature for its exceptional strength. The inherent geometry of the hexagon optimizes material usage, enabling it to bear substantial loads while minimizing the quantity of material employed. Honeycomb density, a pivotal characteristic, is contingent upon the interplay of foil thickness and cell dimensions.
Our honeycomb panel’s ingenious design incorporates a hollow core that marries the aluminium skin with the hexagonal core structure. This synergy results in an exceptionally lightweight panel, rendering it invaluable in aerospace engineering, metro coaches, theaters, and beyond.
Elevate your projects with custom surface finishes that align with your vision. Aludecor understands the importance of aesthetics, and our honeycomb panels are engineered to provide a canvas for your artistic expression. With our own coating line, you can get customised options as per your requirement.
At Aludecor, quality is more than a standard; it’s a commitment. Our custom panel structures exemplify exceptional craftsmanship, setting new benchmarks for reliability and performance. Our commitment to safety is evident in the Class A2 fire performance of our honeycomb panels.
The incorporation of a hollow core within our honeycomb sheet, intricately linked with the aluminium skin, results in a panel of remarkable lightness. The core is more than 90% hollow in the honeycomb sheets. This characteristic makes our panels a preferred choice in applications ranging from aerospace engineering to automotive industries and theaters.
The hexagonal honeycomb core, serving as the backbone of our panels, imparts remarkable resilience and has high compressive strength. This unique structural feature ensures prolonged service life and enduring performance.
Our commitment to eco-friendliness is unwavering. The aluminium alloy utilized in our honeycomb panels is 100% recyclable and reusable, aligning with the principles of environmental stewardship.
Given the lightweight design, it is easy to install and doesn’t need much of back support. Whether employed as wall panels or integrated into diverse applications, our panels seamlessly affix using rivets and nuts, streamlining the installation process.
In essence, Aludecor stands as your premier partner, offering a synergy of engineering excellence, design ingenuity, and commitment to superior quality. Our Aluminium Honeycomb Panels epitomize a harmonious fusion of innovation and functionality, setting new benchmarks for the industry. Experience the transformational capabilities of Aludecor’s NexComb panels – where imagination meets engineering brilliance.
Nexcomb - The lightweight, incredibly strong structural solution that's revolutionizing industries. Redefining performance, sustainability, and design possibilities in construction, aerospace, transportation, and more.
Honeycomb panels are lightweight, high-strength composite structures composed of honeycomb cores sandwiched between two thin face sheets. These panels are known for their exceptional strength-to-weight ratio, making them ideal for applications where both durability and reduced weight are crucial, such as in aerospace, construction, and interior design. The honeycomb core’s hexagonal structure provides excellent rigidity while minimizing material usage, resulting in efficient and versatile panel solutions.
NexComb embodies Aludecor's dedication to innovation in creating latest composite panels.
Hindalco supplies the finest raw materials, guaranteeing excellence for the honeycomb panels - NexComb.
Vibrant and long-lasting coloUrs from global brands like PPG, Beckers, Nippon, and Monopol support as the guaranteed shine of the panels.
Embracing cutting-edge technology, an advanced automatized glue spreader ensures flawless adhesion and stability.
Powered by superior 2KPU adhesive from Europe, NexComb endures the test of time with a robust bond.
Tailor-made to your color preferences, NexComb offers endless possibilities for stunning architectural designs.
Explore unique aesthetics with NexComb available in Zinc and Copper, going beyond Aluminium's elegance.
Honeycomb panels serve as a sustainable and aesthetically pleasing choice for exterior and interior cladding in architectural projects, providing insulation, durability, and design versatility.
Honeycomb Panels find application in automobiles such as cars, buses, trains, metro for their interior panels, flooring, and doors, offering enhanced strength and reducing the overall weight of vehicles, contributing to improved fuel efficiency.
Honeycomb panels are employed in modern furniture and interior design for creating sleek, lightweight, and durable surfaces, adding a contemporary touch to interiors while maintaining structural integrity.
Honeycomb panels are a preferred choice for clean room construction and partitions in controlled environments like pharmaceutical facilities, laboratories, and electronics manufacturing. Their non-porous and seamless surfaces, combined with excellent rigidity, ensure airtight, sterile, and contaminant-free spaces.
Honeycomb panels feature a hexagonal core structure, forming exceptional strength-to-weight ratios. Using materials like Aluminium or composite, they offer outstanding rigidity and insulation for a variety of applications.
| Cell Sizes | 6mm | 10mm | 14mm | 19mm |
| Alloy Grade | AA3003 H-18 | |||
| Foil Thickness | 40-90 microns | |||
| AA3003 H18 Properties | |
|---|---|
| Tensile Strength (N/mm2) | Min. 190 |
| Yeild Strength (N/mm2) | Min. 170 |
| Elongation (%) | 2 |
Aludecor offers a stunning range of honeycomb panels with elegant shades, and we provide customized color options to suit your unique design needs. The MOQ for all shades is 600 sq m; for further details, you can get in touch with our Nexcomb team.
Discovering Innovation at Its Core: Our Honeycomb Aluminum Core Redefines Lightweight Strength and Versatility, Shading Excellence in Every Aspect.
NexCore is Aludecor’s indigenous Honeycomb Panel Core. Accurately engineered in our state-of-the-art facility, NexCore revolutionizes honeycomb panels with these compelling features:
Nexcore is engineered to deliver remarkable strength-to-weight ratios setting new standards in architectural solutions.
| Cell Sizes | 6mm | 10mm | 14mm | 19mm |
| Alloy Grade | AA3003 H-18 | |||
| Foil Thickness | 40-90 microns | |||
| AA3003 H18 Properties | |
|---|---|
| Tensile Strength (N/mm2) | Min. 190 |
| Yeild Strength (N/mm2) | Min. 170 |
| Elongation (%) | 2 |
